At the final image quality inspection station, it is necessary to scan the TV's barcode and associate it with the image quality test results before uploading to the system. Typically, operators use handheld scanners to scan the barcode, visually inspect the TV's image quality, and then manually input the test results. This process is cumbersome, inefficient, and exposes operators to prolonged strong light exposure in darkroom environments, causing eye strain and high staff turnover rates. Therefore, adopting RegemMarr barcode readers combined with RegemMarr image quality AOI inspection equipment has significantly improved production efficiency and reduced scanning errors and omissions.
Achieve barcode scanning for TV image quality inspection in darkroom environments replacing manual scanning to improve efficiency and reduce staff turnover
Barcode Reading Challenges:
1.Due to TVs lying flat when entering the inspection station before being rotated upright for testing, barcode readers must perform long-range scanning to avoid interfering with the flipping mechanism.
2.Since TV image quality inspection requires a darkroom environment, long-range scanning necessitates external auxiliary lighting.
3.Barcodes are manually applied by operators with inconsistent placement, requiring a large field of view.
4.Different TV models vary in thickness, demanding compatibility with a wide depth of field.
Solution Advantages
1. The R-7000 series barcode reader incorporates Ultra algorithm with super-resolution image reconstruction technology, specifically optimized for reading extremely small codes, enabling stable long-range scanning of low-resolution barcodes.
2.External lighting can be configured according to on-site requirements. The reader features modular lighting design with multiple controllable light groups, allowing independent channel control.
3.Utilizing high-resolution imaging, the R-7000 series achieves ultra-wide field scanning, increasing single-unit coverage by over 50% while reducing total device count for larger area coverage.
Solution Performance
1. The R-7000 series barcode reader, equipped with specialized large-depth-of-field lenses, features adaptive dynamic adjustment capabilities for barcodes at long distances and within wide field-of-view ranges. It effortlessly resolves depth-of-field challenges caused by mixed-line production of different product models.
2. By integrating RegemMarr image quality inspection AOI equipment with RegemMarr barcode readers, 100% automated production is achieved at TV image quality inspection stations.
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